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Case Study · Aeroseal Duct Sealing

Case Study: Aeroseal Duct Sealing at Miami Valley Hospital South

In Brief

The Project at a Glance

  • Customer: Miami Valley Hospital South, Premier Health
  • Place: Centerville, Ohio, in the Dayton area
  • Service: Aeroseal duct sealing of the duct system serving the six-story medical office building
  • Goal: fix duct leakage found during routine HVAC maintenance and reduce energy use
  • Contract engineer: Siemens Industry Inc.
  • Before: 1,673 CFM of leakage. After: 576 CFM
  • Result: leakage cut by 65.6%; fan speed lowered, saving 57,000 kWh

The Problem

Miami Valley Hospital South includes a 60,000-square-foot medical office building, a cancer center and a main hospital unit. During routine HVAC maintenance, the facility's test-and-balance engineers found duct leakage that was hurting the HVAC system's performance, and the hospital had an ongoing mandate to reduce energy use.

The Work

Service-Tech sealed the duct system serving the six-story medical office building with Aeroseal in one day. The test-and-balance engineer and the facility operations manager watched the process on a graph of the leakage rate as the sealant worked.

Service-Tech Aeroseal sealing rig connected to ductwork in an Ohio hospital corridor, with the work area screened off
Service-Tech's Aeroseal equipment on another Ohio hospital job (2018). Not Miami Valley Hospital South.

The Outcome

The Aeroseal Certificate of Completion showed leakage falling from 1,673 CFM to 576 CFM, a 65.6% reduction. With the leaks sealed, the engineers lowered the fan speed, saving 57,000 kWh. The hospital estimated annual savings of about $5,278 and a payback of about three years. After similar results on a second trial project, the hospital was looking at other HVAC systems in its facilities for the same treatment.

Duct Leakage Fell From 1,673 CFM to 576 CFM
Before Aeroseal1,673 CFMAfter Aeroseal576 CFM

Before Aeroseal: 1,673 CFM; after Aeroseal: 576 CFM (65.6% less leakage).

Source: Aeroseal Certificate of Completion figures, as published in Aeroseal's case study.

What the Engineers Said

"Once the walls are up, it's very difficult to get to a majority of leaks. So if you have a lot of ductwork that is hard to access, using this (Aeroseal) technology could make a lot of sense." — Jason Heppe, Test & Balancing Engineer, Kehoe Air Balancing Company

"I focus exclusively on healthcare facilities, and I think that any one of my clients would have an application for this technology. If this (sealing project) was done manually, it would have potentially taken weeks rather than a couple of days to complete." — David Smith, Account Executive, Siemens Industry Inc.

Sources: Aeroseal case study, "Miami Valley Hospital South"; Airways Systems case study of the same project. Percent reduction calculated from the certificate figures.

The service behind this projectAeroseal Duct Sealing
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Serving the Dayton areaCommercial Air Duct Cleaning in Dayton
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